RXP-2025IO – Single-Beam X-Ray Inspection Systems

RXP-2025IO single-beam x-ray inspection systems are specifically designed to offer the best performance in the inspection of cans, jars and bottled products. With its advanced, proprietary software enabling it to inspect 100% of the product area, you can rest easy knowing nothing can get past this x-ray. The RXP-2025IO utilizes unique placement of its generator and detector, which allows it to look down on the product at a decline as it passes, rather than directly from the side or top like most x-ray inspection systems. Products that have punts, ridges or any other packaging on the bottom that may be difficult for other x-rays, can all be easily inspected using the RXP-2025IO. 

Applications

RXP series x-ray inspection systems from TDI Packsys are specifically designed for the inspection of jarred, canned or bottled products. Their unique configuration allows for products in a variety of packaging types, sizes and shapes to be inspected with the highest level of confidence.

For products with punts or large seams on the bottom, the RXP-2025IO single-beam x-ray uses an adjustable, mounted generator/detector set to look down on the product and ensure detection of any foreign bodies at the bottom of the product. This allows for the elimination of any “blind zones” seen by other x-ray inspection equipment. Combined with fully integrated side transfers, infeed/outfeed conveyor sections, and an automatic reject, the RXP-2025IO has had every aspect designed with the beverage and canned/jarred food process in mind.

Product Highlights

• Exceptional Quality – The most reliable jar and canister X-ray inspection system available
• No blind areas – intelligent partitioning ensures the industry’s best sensitivity
• Multiple, advanced algorithm detection – exceptional contaminant detection performance
• Large capacity – high speed polymer chain belt and twin 750W SEW motors
• Operator safe design – designed to be well below FDA limits for X-ray emissions – Cat 3 safety circuit ensures immediate shutdown if improper use or entry occurs during operation
• Sealed tunnel – keeps products moving and securely on the conveyor within the tunnel
• Anti-jamming design – software and hardware safe-guards to prevent product jams
• Ultra-fast reject system – suitable for high speed production lines

What Makes the RXP-2025IO Single-Beam X-Ray Inspection System different?

While other standard x-rays also use a single generator and detector set to inspect a product, the RXP-2025IO single-beam x-ray utilizes strategic placement and orientation of these components to specifically target the most difficult areas of inspection in jars, bottles, and canned products. Metals, glass, stones, bone, and other high density contaminants will all sink to the bottom of a product through time and movement that occurs in the production process. Contaminants that are hidden behind punts or convex bottoms can be difficult for most x-ray systems to detect, as they’re masked out by the natural aspects of the packaging. If you’re using a standard x-ray, these contaminants sitting at the bottom of your product might make it through your inspection, and eventually, to the consumer. 

This concern has been eliminated by the RXP-2025IO single-beam x-ray from TDI Packsys. By positioning the generator above the conveyor level and the detector below, the RXP-2025IO is able to look down on the product; achieving a complete and thorough inspection of the package bottom even with the most difficult of packaging. With an adjustable slider that can position the generator at the optimal location for each product type and size, all jarred, bottled, and canned products can now be inspected with ease using the RXP-2025IO single-beam x-ray. 

Standard Features

Each of our X-ray systems come with the training, service and support your staff needs — TDI Packsys is with you every step of the way to make sure you are 100% satisfied. Additionally, TDI Packsys provides annual testing, certification and maintains FDA registration to ensure your system remains in complete and continual compliance with all applicable regulations.

• Full Range of Detection – Metallic and non-metallic contaminants including glass, ceramic, stone, bone, hard rubber and hard plastic.
• Metal sensitivities to 0.3mm stainless steel, 0.2mm x 2mm steel wire
• Defect Inspection – Detects breakage, displacement and cracks.
• Easy to Use and Clean – Intuitive Windows®-based user interface, simple assembly and disassembly.
• Does not require an operator to monitor for contaminants – System will automatically identify and, when paired without optional rejection conveyor, remove any packages suspected of having contaminants.
• Flexible – Suitable for a wide range of product types and package formats.
• Customizable Programming – TDI Packsys x-ray systems use proprietary software which allows custom generator strength, speed, and algorithms for each program.
• Windows-Based Software – Easily navigated Windows-based software allows the user to quickly change between programs. A real-time image of the current product allows operators to quickly locate and identify contaminants.
• Detailed Data Logs – TDI Packsys x-rays provide detailed logs on production rates, times and contamination %s which can be easily accessed on the HMI or downloaded via ethernet or USB.
• Unmatched Performance – the best contaminant detection on the market, down to 0.3mm.
• Remote technical and programming support to maximize uptime and performance
• Password restricted operator / administrator access

All X-ray inspection systems use componentry from global market leaders, including VJT, Siemens, and Schneider. Each unit is constructed of 304 stainless steel with a stunning mirror finish (optional sand blasted finish). X-ray Inspection systems from TDI Packsys can be used in virtually any environment, and all areas are rated for full wash down with our IP69K option. 

Why We Are the Best

TDI Packsys offers the most precise X-ray inspection systems on the market. When your application requires an exceptional level of metal detection sensitivity, or the ability to detect non-metallic contaminants such as bone, stone or even glass, then pharmaceutical or food X-ray inspection equipment is a necessity.

TDI Packsys offers a wide variety of systems that deliver best-in-class performance at a tremendous value. No other provider can match the level of safety and quality of inspection systems that TDI Packsys delivers. Our machines also provide a higher level of quality and performance features, such as unique triple-beam X-ray detection, for incredibly precise three-dimensional inspection.

If you are interested in seeing the superior performance of X-ray inspection systems from TDI Packsys, we offer free, no-obligation validation testing of your exact products and any contaminant samples you would like tested, in addition to our standard certified contaminant sample set. We simulate your exact production conditions and will provide photos, videos, and a formal report on the sensitivities you would be able to achieve with a TDI Packsys x-ray. Reach out today to get your validation test scheduled and see the real difference of TDI Packsys x-rays.

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